Diamond HCH50 Operations Instructions

DIAMOND P R O D U C T S HYDRAULIC CHAIN SAW MODEL HCH50 OPERATOR MANUAL September 2009 Part # 1801446

Product description Operating instructions1-4 HCH5011 / 0011.2 Technical data1.2.1 Chain saw HCH5011 • Can be used with any hydraulic actuator (use a

Operating instructions Product descriptionHCH5011 / 001 1-51.2.2 Noise levelDepending on the working environment, the Chain saw HCH5011 cancause exces

Product description Operating instructions1-6 HCH5011 / 0011.2.4 Diamond chainsThe Chain saw HCH5011 is fitted as standard with the HydrostressUniver

Operating instructions Product descriptionHCH5011 / 001 1-71.2.4.2 Hydrostress concrete O-Ring diamond chains The Hydrostress “concrete O-ring diamond

Product description Operating instructions1-8 HCH5011 / 0011.3 Accessories• Flow divider / Pressure limiter 40 l/min, 140 bar• Pressure control valve

Operating instructions Safety instructionsHCH5011 / 001 2-12 Safety instructions2.1 General2.1.1 Target audienceThis chapter describes the safety inst

Safety instructions Operating instructions2-2 HCH5011 / 0012.2 Safety principles2.2.1 Delimitation of the safety conceptThe Chain saw HCH5011 has no

Operating instructions Safety instructionsHCH5011 / 001 2-32.3 General safety rules2.3.1 Statutory provisionsThe generally applicable national and loc

Safety instructions Operating instructions2-4 HCH5011 / 0012.3.7 Safety clothingFig. 2-1 Safety clothing1. Helmet with ear protectors 5. Waterproof, s

Operating instructions Safety instructionsHCH5011 / 001 2-52.4 Information and symbolsIn these Operating instructions information panels are used to d

Operating instructions10984695 en / 7.8.07Manufacturer’s address:TYROLIT Hydrostress AG Witzbergstrasse 18CH-8330 PfäffikonSwitzerlandTelephone +41 (

Safety instructions Operating instructions2-6 HCH5011 / 0012.5 Generally applicable warnings of residual dangersIn the following warnings of residual

Operating instructions Safety instructionsHCH5011 / 001 2-72.6 Responsibility2.6.1 Authorised personnelWork on or with TYROLIT Hydrostress AG machines

Safety instructions Operating instructions2-8 HCH5011 / 0012.6.6 Qualification and training2.6.6.1 Operator• A technical trained person in a specialis

Operating instructions Design and functionHCH5011 / 001 3-13 Design and function3.1 DesignThe Chain saw HCH5011 is comprised the following components.

Design and function Operating instructions3-2 HCH5011 / 0013.3 Component description3.3.1 Chain saw unit3.3.1.1 DesignFig. 3-2 Chain saw unit1. Operat

Operating instructions Design and functionHCH5011 / 001 3-33.3.2 TYROLIT Hydrostress AG bar3.3.2.1 DesignFig. 3-3 Bar1. Water inlet 4. Assembly openin

Design and function Operating instructions3-4 HCH5011 / 0013.3.3 Diamond chain3.3.3.1 DesignThe diamond chain has a so-called O-ring design (SEAL-PRO)

Operating instructions Design and functionHCH5011 / 001 3-5Direction of travel and position of diamond chainEnsure the correct position and direction

Design and function Operating instructions3-6 HCH5011 / 001

Operating instructions Controls and displaysHCH5011 / 001 4-14 Controls and displaysFig. 4-1 Controls1. Water level housing 4. Operating handle with m

Operating instructions OverviewHCH5011 / 001 I (II)OverviewPage0 Introduction 10.1 Congratulations!- - - - - - - - - - - - - - - - - - - - - - - - - -

Controls and displays Operating instructions4-2 HCH5011 / 001

Operating instructions Putting into operationHCH5011 / 001 5-15 Putting into operationThe Chain saw HCH5011 is supplied ready for use. The informati

Putting into operation Operating instructions5-2 HCH5011 / 001

Operating instructions OperationHCH5011 / 001 6-16 Operation6.1 GeneralBefore proceeding read Chapter 2 «Safety instructions»,  2-1 in theseOperating

Operation Operating instructions6-2 HCH5011 / 001DangerWorking with an incorrectly fitted chain will reduce the lifetime of the chain and there is a d

Operating instructions OperationHCH5011 / 001 6-3DangerDanger from segments or stone chips flying off from the tool.The danger area must be property s

Operation Operating instructions6-4 HCH5011 / 0016.1.2 Personnel qualificationsThe Chain saw HCH5011 should not be operated by unauthorisedpersonnel.

Operating instructions OperationHCH5011 / 001 6-56.2 System requirementsIn order to use the Chain saw HCH5011 a hydraulic drive assembly isneeded.Driv

Operation Operating instructions6-6 HCH5011 / 0016.3.1 Sort out fundamental conditions• Determine the position of pipes and cables in walls, floors an

Operating instructions OperationHCH5011 / 001 6-76.3.5 Perform a visual inspection of the Chain saw HCH5011 6.3.5.1 Check the chain tensionFig. 6-3 Ch

Overview Operating instructionsII (II) HCH5011 / 0019 Taking out of service and storage 19.1 Taking out of service- - - - - - - - - - - - - - - - - -

Operation Operating instructions6-8 HCH5011 / 0016.3.5.4 Check the reversing wheel on the bar for wearFig. 6-5 Worn reversing wheelWhen the reversing

Operating instructions OperationHCH5011 / 001 6-96.3.6.2 Hose connectionsBefore connecting check couplings, Chain saw HCH5011 and feed linesfor cleanl

Operation Operating instructions6-10 HCH5011 / 0016.4 Working with the Chain saw HCH5011Following the preparatory operations, see “Chapter 6” 6.3,  6

Operating instructions OperationHCH5011 / 001 6-116.4.4 Working with cutting mandrelThe cutting mandrel (1) has been developed as a mechanical aid tha

Operation Operating instructions6-12 HCH5011 / 0016.5 After the workProceed as follows:• Close off and decouple the water feed• Blow out water from al

Operating instructions MaintenanceHCH5011 / 001 7-17 Maintenance7.1 GeneralBefore proceeding read Chapter 2 «Safety instructions»,  2-1 in theseOpera

Maintenance Operating instructions7-2 HCH5011 / 0017.1.2 Personnel qualificationsThe Chain saw HCH5011 should not be maintained by unauthorisedperson

Operating instructions MaintenanceHCH5011 / 001 7-37.2 Maintenance and servicing tableThe following maintenance work must be performed according to th

Maintenance Operating instructions7-4 HCH5011 / 001InformationWear in the drive and reversing wheel / diamond chain and bar is highly dependent upon t

Operating instructions ServicingHCH5011 / 001 8-18 Servicing8.1 GeneralBefore proceeding read Chapter 2 «Safety instructions»,  2-1 in theseOperating

Operating instructions IntroductionHCH5011 / 001 0-10 Introduction0.1 Congratulations!You have decided to buy an advanced, tried and tested Hydrostres

Servicing Operating instructions8-2 HCH5011 / 0018.1.2 Personnel qualificationsThe Chain saw HCH5011 should not be serviced by unauthorisedpersons. P

Operating instructions ServicingHCH5011 / 001 8-38.2 Tensioning the diamond chainFig. 8-1 Tensioning the diamond chainProceed as follows:To tension th

Servicing Operating instructions8-4 HCH5011 / 0018.3 Changing the diamond chainTo change the diamond chain you will need the fork wrenches SW 19 andSW

Operating instructions ServicingHCH5011 / 001 8-58.4 Changing the barTo change the bar you will need the fork wrenches SW 19 and SW 10supplied with th

Servicing Operating instructions8-6 HCH5011 / 0018.5 Changing the drive wheelIn order to be able to change the drive wheel you must first dismantle th

Operating instructions ServicingHCH5011 / 001 8-78.6 TroubleshootingProceed systematically when looking for the causes of a fault. Refer to theoperati

Servicing Operating instructions8-8 HCH5011 / 001If you are unable to remedy a fault, please call our service centre (seemanufacturer’s address on the

Operating instructions Taking out of service and storageHCH5011 / 001 9-19 Taking out of service and storage9.1 Taking out of service9.2 GeneralBefore

Taking out of service and storage Operating instructions9-2 HCH5011 / 0019.2.2 Personnel qualificationsThe Chain saw HCH5011 should not be taken out

Operating instructions Transport, PackingHCH5011 / 001 10-110 Transport, Packing10.1 TransportThe Chain saw HCH5011 is a high-tech apparatus. Protect

Introduction Operating instructions0-2 HCH5011 / 0010.2 Validity of these operating instructionsThese operating instructions are only valid for the fo

Transport, Packing Operating instructions10-2 HCH5011 / 001

Operating instructions DisposalHCH5011 / 001 11-111 Disposal11.1 GeneralThe operator can recycle or dispose of the Chain saw HCH5011 himselfprovided h

Disposal Operating instructions11-2 HCH5011 / 00111.2 Disposal regulationsThe normal local and regional rules and guidelines must be observed whendisp

Operating instructions Product descriptionHCH5011 / 001 1-11 Product description1.1 Important information on the Chain saw HCH50111.1.1 Main component

Product description Operating instructions1-2 HCH5011 / 0011.1.2 Intended purposeThe Chain saw HCH5011 is designed and built for the followingapplica

Operating instructions Product descriptionHCH5011 / 001 1-31.1.4 EC statement of conformityWe declare under our own liability that this product compli